Classification and Types of UPS – Part Nine

 

In the previous article “Classification and Types of UPS – Part One”, we stated that UPS is classified according to:

  1. Voltage range,
  2. No. of phases,
  3. Mobility,
  4. Technological design,
  5. Physical Size/capacity,
  6. Form factor/ configurations,
  7. Topology,
  8. Distribution Architecture,
  9. Use of transformers.

 

We already explained all classifications in the Previous articles (see table in the end of Article). In addition, in the last classification “Use of transformers”, we already described the functions and benefits of the transformers in the first two basic configurations (Single mains and Dual mains). 

Today we will continue describing the functions and benefits of the transformers in the third basic configuration (Single mains without bypass) using the papers from Schneider Electric – Data Center Science Center.

 

 

 

3- Transformer options for “single mains without bypass”

 

 

 

The single mains without bypass configuration is commonly used when:

  • The quality of the input mains power is unstable or
  • The mains grounding system is poor, degraded, or shared with industrial loads.

The diagram of the “without bypass” configuration, with the possible transformer locations, is shown in Fig-1.

 


Fig-1 Possible transformer locations in the Single Mains Without Bypass configuration

 

When the mains power is of very poor quality or the grounding system is unstable, it can be undesirable to ever expose the IT load to the mains via a bypass, so no bypass is provided in  this system.

This configuration is almost exclusively used in developing nations, where poor power can be quite common. In developed countries with stable power grids, the bypass is a

valuable feature and either the single mains or the dual mains systems predominate; the “without bypass” configuration is quite rare.

An inspection of the diagrams shows that a single mains configuration with bypass appears to become equivalent to the without bypass diagram if the bypass function is disabled.

It is commonly assumed that a system can be installed with a bypass and then toggled back and forth between the “with” and “without” bypass configurations.

This mode of installation is only viable if either an input or an output transformer is present. The reason is that if the bypass is wired, the neutral of the inverter output transformer cannot be connected to ground if the bypass neutral is already grounded. If the only transformer present is the inverter transformer, and the output is separately derived by connecting the inverter transformer neutral to ground, then the bypass must not be wired and cannot be used.

This limitation applies to mechanical “wrap-around” bypass as well as to automatic “static” bypass.

The inverter transformer, if present, is always integral to the UPS, but the mains and output transformers can be either located at the UPS or remotely located. Table-1 describes the

function of each transformer, when it is needed, and the issues related to its physical location (local vs. remote).

 

Table -1 Characteristics of the different transformer locations for a SINGLE MAINS WITHOUT BYPASS system

 

Transformer

location

Functions

provided

When needed

Local / remote

issues

Mains

• Change mains voltage

• Change grounding system to TN-S

• Isolates UPS AND the output from poor quality mains neutral

• The mains voltage must be changed to match the UPS voltage

• The mains grounding system is not compatible with the load AND there is no output transformer

• If this transformer is local to the UPS, a high quality TN-S grounding system is created at the UPS output

• Locating this transformer remotely from the UPS requires that the TN-S

grounding system is created at the transformer location, which is not ideal

Inverter

Isolates the output from poor quality neutral

The system output neutral must be separated from the input neutral AND there is neither a mains nor output transformer

• The neutral of this transformer can be connected to ground because there is no bypass, creating a separately derived source

• On older UPS, this transformer may be integral to the UPS design and cannot be removed

Output

• Change the UPS output voltage

• Change the grounding system to TN-S, if the UPS is not using TN-S

• Improve the quality of the TNS grounding system if the input transformer is not present or is remotely located

The UPS voltage must be changed to match the IT load voltage

• The UPS grounding system is not compatible with the IT load AND there is no input transformer

• The input grounding system is compatible with the IT load but the quality of the neutral circuit is poor OR the input transformer, if present, is remotely located

• If the IT loads are far from the UPS, locating the transformer remotely, closer to the IT loads, has the advantage of creating the TN-S ground near the IT load, improving the quality of the grounding system

 

 

 

  

 

There are 8 possible combinations of transformer arrangements in this system. When remote vs. local location options for the mains and output transformers are considered, the number of options grows to 18.

Table-2a and Table-2b summarize the preferred transformer options for the single mains without bypass configuration, with guidance as to where each approach is used.

 

Table-2a SINGLE MAINS WITHOUT BYPASS preferred option 1: Local input transformer and remote output transformer(s)

 

SINGLE MAINS WITHOUT BYPASS

Local input transformer - Remote output transformer(s)

 


Application: Large data centers with poor mains power quality and poor mains ground system, where UPS and IT load voltage are different

 

Features

Notes

Mains ground systems: TN-S, TT, IT-HRG, TN-C

Input voltages: Any

Power range: Any, but impractical for smaller data centers

Efficiency: High, but lower if multiple output transformers are used

IT load neutral bond: Established at the output transformer

• Above 100 kVA an output transformer is required in North America to convert 480 V UPS voltage to the IT load voltage

• There is no neutral connection between the UPS and the output transformer(s) in this system

• The output transformer may be a single transformer or its function may be divided among many PDU transformers

 

Table-2b SINGLE MAINS WITHOUT BYPASS preferred option 2: Local input transformer

 

SINGLE MAINS WITHOUT BYPASS

Local input transformer

 


Application: Large or small data centers with poor mains power quality and poor mains ground system, where UPS and IT load voltage are the same (400/230V, 380/220V, 208/120V, or 200/100V)

 

Features

Notes

Mains ground systems: TN-S, TT, IT-HRG, TN-C

Input voltages: Any

Power range: Any, but limited in North America to less than 100 kVA due to UPS being 480 V or 600 V above this power rating

Efficiency: Highest efficiency

IT load neutral bond: Established at the UPS output

• If the input transformer is local to the UPS, then its neutral connection is not connected to ground at the transformer, but brought to the UPS where neutral is connected to ground at the UPS output (preferred method)

• If the input transformer is remote from the UPS, then the neutral may be required to be connected to ground at the transformer, and the UPS neutral must be connected to this neutral and cannot be connected to ground at the UPS

 

The use of this configuration, single mains without bypass, is common in countries with very poor power. However, in most cases where it is used, the single mains configuration with a bypass would be a better choice.

The reason why many customers choose not to use the bypass is because it potentially subjects the load to raw mains power. This is true even with transformer-based UPS systems, because they don’t isolate the bypass. This is a problem because in the older transformer-based UPSs, the transformer is in the wrong location.

If the transformer is moved to the input, instead of at the inverter output, then it can protect both the UPS and the bypass path (this is described in more detail in the next section).

A major problem with the single mains without bypass configuration is that the load fault current is always limited to the UPS inverter output current, which is typically much lower than the mains available short-circuit current. This can cause difficulty clearing breakers downstream of the UPS, and can result in a total load drop when a downstream fault does not clear, or even if it does not clear quickly. In contrast, in a configuration with a bypass, output faults activate the bypass and the mains current is available to help clear output faults.

When designers and users understand all the options, the use of the single mains without bypass configuration can be expected to decline in use. The single mains with bypass, when combined with an input transformer, is the same cost, weight, and efficiency but preserves the additional option of using the bypass, which can be beneficial.

In general, there are common historical configurations using transformer-based UPSs that will be replaced by newer configurations. This will be described in the next section.

 

 

 

 

Transformer-based UPS designs

 

  

 

Transformer-based UPSs have the transformer after the output of the inverter and before the bypass connection to the UPS output. This is the least useful place that a transformer can be located in a UPS for these reasons:

  • It does not protect the UPS input
  • It does not isolate the rectifier ground system from the mains
  • It is always dissipating heat because it is handling the full load power
  • It can’t allow the output neutral to be isolated from the input due to the presence of the bypass.

 

It is important to understand that the transformer exists in this location because it was required as part of the UPS inverter circuits, and was not added to solve these other problems.

It does provide one key function, of isolating the inverter from the output, but this function can also be provided by transformers placed in other, and better, locations. Even though transformer-based UPSs have the transformer in a sub-optimal location, the transformer is part of the circuitry and not optional, so many early data center designs took advantage of it.

 

There are two main designs that take advantage of the integral transformer in a transformer-based UPS, which are summarized in Table-3a and Table-3b along with recommended improved replacement designs.

 

Table-3a DUAL MAINS configuration with inverter transformer

 

DUAL MAINS Inverter transformer

Remote output transformer(s)

 


Application: Not recommended for new designs. Was commonly used in large data centers

Features

Notes

Mains ground systems: TN-S, TT, IT-HRG, TN-C

Input voltages: Mains and UPS voltages must match

Power range: Any, but impractical for smaller data centers

Efficiency: High, but lower if multiple output transformers are used

IT load neutral bond: Established at the output transformer

• The UPS rectifier must be rated to operate with the specified mains ground system. Not all UPS can operate with and IT-HRG ground system, and some UPS require an input neutral connection

• There is no neutral connection between the UPS and the output transformer(s) in this system

• The output transformer may be a single transformer or its function may be divided among many PDU transformers

Recommended replacement:

DUAL MAINS Bypass transformer

Remote output transformer(s)

 


Advantages of replacement

Notes

Higher efficiency: moving the transformer to the bypass path improves

efficiency because the load power is not normally creating losses in the

transformer

• The bypass transformer may be available as an option of the UPS

• The neutral of the inverter output, if any, is now connected to the

rectifier input neutral, instead of the bypass input neutral

• The IT load neutral is still established at the output transformer

• Compatibility with RCD is preserved

 

It is important to recognize that in the above situation the legacy inverter transformer was providing a function of isolating the inverter from the bypass neutral. In this case it is better to locate the transformer in the bypass path for the reasons provided. However, as stated in the earlier sections describing the single mains and dual mains recommended systems, not all installations require isolation between the inverter and the bypass neutral.

In designing a new facility, the recommended designs described in the earlier sections should be considered first; the examples here are only to show how a few popular designs should be improved.

 

Table3b SINGLE MAINS configuration with inverter transformer

 

SINGLE MAINS No bypass

Inverter transformer

 


Application: Not recommended for new designs. It Was used for large or small data centers with poor mains power quality and poor mains ground system, where UPS and IT load voltage are the same (400/230V, 208/120V, or 200/100V).

Features

Notes

Mains ground systems: TN-S, TT, IT-HRG, TN-C

Input voltages: Mains, UPS, and IT load voltage must match

Power range: Any, but limited in North America to < 100kVA due to UPS being 480V or 600V above this power rating

Efficiency: High efficiency

IT load neutral bond: Established at the UPS output

The UPS rectifier input must be rated to operate with the specified mains ground system

• Not all UPSs can operate with and IT-HRG ground system, and some UPS require an input neutral connection

• In very poor mains ground system, the rectifier is exposed to various hazards

Recommended replacement:

SINGLE MAINS No bypass

Input transformer

 


Advantages of replacement

Notes

Protection of UPS from mains faults: moving the transformer to the input isolates the UPS rectifier from ground or neutral faults on the mains

Ground system compatibility: The UPS is always operated from the TN-S output of the transformer, independent of the mains ground system

Voltage adjustment: The input transformer can include taps to allow adaptation of the UPS to chronic high or low mains voltage

Voltage conversion: The input transformer can step the mains voltage up or down

Any UPS can be used, without regard for the mains

grounding system

• The input transformer may be available as an option of the UPS

• The neutral of the inverter output, if any, is still bonded to ground

• The input transformer neutral is not bonded to ground at the transformer but is connected to the UPS output neutral

 

 

 

 Today, we finished all Classification and Types of UPS. In the next Article, I will explain Components of Online Double Conversion UPS. So, please keep following.

 

Subject Of Pervious Article

Article

Applicable Standards for UPS Systems

What is a UPS?

Why do we need a UPS?

UPS Rating

Classification of UPS:

1-Voltage range,

2-No. of phases,

3- Mobility,

4- Technological design,

 

Classification and Types of UPS – Part One


5- Physical Size/capacity,

6- Form factor/ configurations:

6.1- “N” System Configuration

Classification and Types of UPS – Part Two


6.2- “N+1” System Configuration, which includes:

  • Isolated Redundant Configuration (N +1)
  • Parallel Redundant Configuration (1+1)
  • Parallel Redundant Configuration (N +1)
  • Parallel Redundant Configuration (N +2) and so on

6.3- Parallel Redundant with Dual Bus Configuration (N+1 or 1+1)

 

Classification and Types of UPS – Part Three


 

6.4- Parallel Redundant with STS Configuration

  • Parallel Redundant Configuration (1+1) + STS
  • Parallel Redundant Configuration (N+1) + STS

6.5- System plus System 2(N+1), 2N+2, [(N+1) + (N+1)], and 2N

 

Classification and Types of UPS – Part Four


 

 

7- According to UPS Topology

7.1 Off-line or Standby UPS,

7.2 Line Interactive UPS,

7.3 Standby-Ferro UPS,

7.4 Online Double Conversion UPS,

7.5 The Delta Conversion On-Line UPS.

 

Classification and Types of UPS – Part Five

 

 

 

8- According to UPS Distribution Architecture

8.1 Centralized UPS Configuration,

8.2 Distributed (Decentralized) UPS Configuration,

8.2.1 Distributed UPS-Zonewise Configuration

8.3 Hybrid UPS Configuration.

Conventional (Monolithic) Vs Modular UPS System:

  1. Deploy UPSs in parallel,
  2. Deploy UPSs in Series,
  3. Use modular UPS products.

Classification and Types of UPS – Part Six


 

Three Basic Configurations Of Mains And Bypass For A UPS System:

  1. Single mains,
  2. Single mains without bypass,
  3. Dual mains.

9-According to Use of transformers with the UPS

  1. Transformer based,
  2. Transformer less UPS,
  3. Transformer less UPS with external input/ output transformer.

Classification and Types of UPS – Part Seven


 

 

Transformer Arrangements in Practical UPS Systems:

1-Transformer options for the “single mains” configuration.

2-Transformer Options for the “Dual Mains” Configuration.


Classification and Types of UPS – Part Eight


 

 

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